The reverse guillotine tribometer for evaluation of sliding wear of Additive Manufactured fixtures

Purpose – The purpose of this paper is to present a custom-built tribometer that mimics the wear of additive manufactured fixtures used in inspection of sheet metal components. Design/methodology/approach – Referring to the inspection of sheet metal parts, the fixture undergoes sliding wear during loading and unloading phases of the quality control operation. A new wear test is proposed to mimic the actual wearing conditions of the fixtures because the standards are deemed insufficient. In the tribometer, a cylindrical Alumide cantilever beam is made to slide back and forth inside a slightly bigger hole cut into a nickel-plated steel sheet. The sheet is spring loaded such that it applies a force on the specimen. The wear on the beam is measured after every 500 cycles of the beam motion. Findings – Results of some first test trials are reported to evaluate the durability of Alumide fixtures fabricated by selective laser sintering. The results are also compared to those obtained for a machined fixture made of an Al-Cu alloy. Practical implications – The proposed wear test estimates the life time of additive manufactured fixtures in terms of numbers of inspected components. The test can be extended to different materials to compare their durability. Originality/value – Today, the fabrication of custom fixtures by means of additive manufacturing technologies is a reality in many manufacturing industries. The advantage of using those production technologies for custom fixtures is well assessed in literature in terms of manufacturing times and costs, whereas little attention was given to the life time and wear behaviour of fabricated fixtures. For its practical implication, the fixture durability is indeed very important for manufactures

Proteotoxic stress and cell death in cancer cells

To maintain proteostasis, cells must integrate information and activities that supervise protein synthesis, protein folding, conformational stability, and also protein degradation. Extrinsic and intrinsic conditions can both impact normal proteostasis, causing the appearance of proteotoxic stress. Initially, proteotoxic stress elicits adaptive responses aimed at restoring proteostasis, allowing cells to survive the stress condition. However, if the proteostasis restoration fails, a permanent and sustained proteotoxic stress can be deleterious, and cell death ensues. Many cancer cells convive with high levels of proteotoxic stress, and this condition could be exploited from a therapeutic perspective. Understanding the cell death pathways engaged by proteotoxic stress is instrumental to better hijack the proliferative fate of cancer cells

Simulating the sintering of powder particles during the preheating step of Electron Beam Melting process: Review, challenges and a proposal

The powder bed preheating before melting is a distinctive manufacturing step of the Electron Beam Melting (EBM) process. During preheating slight sintering occurs and small necks are formed between neighbouring particles. The necks improve the heat transfer and the powder bed strength allowing a reduction of supports structures and the neutralisation of the so-called smoke. However, preheating may represent over 50% of the total production time. This work investigates the major strategies in literature for preheating phase optimisation and proposes a numerical simulation approach to evaluate the neck growth and the corresponding sintering level

Photopolymerization of Ceramic Resins by Stereolithography Process: A Review

Stereolithography is known as one of the best Additive Manufacturing technologies in terms of geometrical and dimensional precision for polymeric materials. In recent years, a lot of studies have shown that the creation of ceramic resins, through a particular combination of monomeric components and ceramic powders, allows to obtain complex shape geometries thanks to the photopolymerization process. This review highlights the characteristics and properties of ceramic resins, peculiarities of the ceramic stereolithography processes, up to the relationship between the composition of the ceramic resin and the complexity of the post-processing phases. The comparison of different studies allows outlining the most common steps for the production of ceramic resins, as well as the physical and chemical compatibility of the different compounds that must be studied for the good feasibility of the process

Effect of the Sintering Conditions on the Neck Growth during the Powder Bed Fusion with Electron Beam (PBF-EB) Process

A distinctive characteristic of the powder bed fusion with electron beam (PBF-EB) process is the sintering of the powder particles. For certain metallic materials, this is crucial for the success of the subsequent step, the melting, and, generally, the whole process. Despite the sintering mechanisms that occur during the PBF-EB process being similar to well-known powder metallurgy, the neck growth rates are significantly different. Therefore, specific analyses are needed to understand the influence of the PBF-EB process conditions on neck growth and neck growth rate. Additionally, some aspects, such as the rigid body motion of the particles during the sintering process, are still challenging to analyze. This work systematically investigated the effects of different particle diameters and particle diameter ratios. Additionally, the impact of the rigid body motion of the particles in the sintering was analyzed. This work demonstrated that the sintering results significantly depended on the EB-PBF process conditions

Immunological and nutritional factors in elderly people in low-level care and their association with mortality

BACKGROUND: This study examines associations between markers of nutritional status and lymphocyte subsets and seeks to determine if lymphocyte profile is predictive of survival in elderly Australians residing in aged care facilities. Aged yet still ambulatory subjects (n = 88, 73% female) living in low-level care and requiring minimal assistance were studied for 143 weeks. At baseline when participants were aged (mean ± SD) 86.0 ± 5.9 years, dietary intake was determined by 3-day weighed food record, body composition was assessed by dual energy X-ray absorptiometry (DXA) and a venous blood sample was taken. RESULTS: At baseline assessment, study participants were consuming nutrient-poor diets and most had symptoms of chronic disease. Although overweight, 40% exhibited sarcopenia. Markers of nutritional status did not relate closely to immune cell numbers (absolute or relative), which on average were within the normal range. Men had lower numbers of CD3(+)CD4(+) cells (CD4(+) T cells), a higher proportion of CD3(−) CD16(±) CD56(±) (natural killer (NK) cells) and a higher ratio of NK: CD4(+) T cells than women (all P < 0.05). The main age-related changes evident were decreased T cells, particularly low CD4(+) T cell counts, and increased numbers of CD19(+) (B-cell) and NK cells. During the 143 week duration of follow-up, about one quarter of the study participants died, with death more likely in men than women (P < 0.01). Poor survival was predicted by the presence of decreased numbers of CD4(+) T cells (hazard ratio (HR) 0.919, P < 0.01) and expanded numbers of NK cells (HR 1.085, P < 0.05) in the blood, and therefore the presence of a high NK: CD4(+) T cell ratio (HR 30.521, P < 0.01). CONCLUSIONS: The NK: CD4(+) T cell ratio may potentially have clinical utility for predicting longevity in elderly populations. Further studies are needed in other elderly populations to confirm this finding

Endothelial cells, endoplasmic reticulum stress and oxysterols

Oxysterols are bioactive lipids that act as regulators of lipid metabolism, inflammation, cell viability and are involved in several diseases, including atherosclerosis. Mounting evidence linked the atherosclerosis to endothelium dysfunction; in fact, the endothelium regulates the vascular system with roles in processes such as hemostasis, cell cholesterol, hormone trafficking, signal transduction and inflammation. Several papers shed light the ability of oxysterols to induce apoptosis in different cell lines including endothelial cells. Apoptotic endothelial cell and endothelial denudation may constitute a critical step in the transition to plaque erosion and vessel thrombosis, so preventing the endothelial damaged has garnered considerable attention as a novel means of treating atherosclerosis. Endoplasmic reticulum (ER) is the site where the proteins are synthetized and folded and is necessary for most cellular activity; perturbations of ER homeostasis leads to a condition known as endoplasmic reticulum stress. This condition evokes the unfolded protein response (UPR) an adaptive pathway that aims to restore ER homeostasis. Mounting evidence suggests that chronic activation of UPR leads to cell dysfunction and death and recently has been implicated in pathogenesis of endothelial dysfunction. Autophagy is an essential catabolic mechanism that delivers misfolded proteins and damaged organelles to the lysosome for degradation, maintaining basal levels of autophagic activity it is critical for cell survival. Several evidence suggests that persistent ER stress often results in stimulation of autophagic activities, likely as a compensatory mechanism to relieve ER stress and consequently cell death. In this review, we summarize evidence for the effect of oxysterols on endothelial cells, especially focusing on oxysterols-mediated induction of endoplasmic reticulum stress

Accuracy of complex internal channels produced by laser powder bed fusion process

Additive manufacturing (AM) technology has great potential in manufacturing complex internal channels for several applications such as satellite-communication microwave systems. These systems can have complex shapes and make traditional finishing processes a challenge for additive parts. Therefore, it is desirable that the internal surfaces are as close as possible to the tolerance of the field of application. In this study, a complex component, a unique waveguide device with bending, twisting and filtering functionalities, has been designed and manufactured in AlSi10Mg alloy through laser powder bed fusion (L-PBF) process. Three different prototypes with three different curvature (R of 50 mm, 40 mm and 30 mm), operating in Ku/K band, have been manufactured and tested showing a very good agreement with the desired performances. Using 3D scan data, the internal deviations from the CAD model have been evaluated showing an average deviation of the internal areas of about 0.08 mm, 0.046 mm and 0.023 mm from the CAD model for the R of 50 mm, 40 mm and 30 mm respectively The surface roughness measured in the internal channel is about Ra (arithmetic average roughness) of 8 μm ± 1.3 μm and Rz (average maximum height of the roughness profile) of 62.3 μm ± 0.34 μm